A Rapid Solution to High Shock Challenges

Introduction: Why JZP-6.0SC1 is a Critical Choice for Global Industrial Vibration Isolation?

  In the modern industrial landscape, where equipment is increasingly required to be high-precision and highly reliable, the performance of vibration isolators directly impacts equipment lifespan and operational stability. As one of the core products of Xi’an Hoan Microwave Co., Ltd. , the JZP-6.0SC1 Series Vibration Isolator is widely used in unmanned systems, marine electronics, and industrial automation.

  However, during global market application, we received genuine feedback from customers in different countries---under extreme shock environments, a slight rubber overflow issue occurs internally within the product.

  In the face of this challenge, we did not shy away. Instead, through systematic testing and rapid engineering response, we delivered an industry-leading solution.

Test Background

I. Typical Application Issue: Rubber Overflow in High Shock Environments

1.1 Problem Source Analysis (JZP-6.0SC1 Application Pain Point)

  In practical applications, some customers reported the issue under the following operating conditions:
High shock load (e.g., 100g shock)
  Superimposed high-frequency vibration
  Instantaneous vertical direction shock
  Specific manifestation:
  Under strong shock, localized overflow of the rubber material inside the JZP-6.0SC1 isolator occurs.
  Although this issue did not lead to product failure, in the realm of high-end equipment, every detail is crucial.

II. Xi’an Hoan Microwave Co., Ltd. Rapid Response Mechanism
2.1 Customer Feedback → Technical Response (Initiated within 24 hours)

  Upon receiving customer feedback, we quickly initiated our internal technical assessment process:
  Specialized technical team formed within 24 hours
  Test plan formulated within 48 hours
  Initial sample design improvement completed within 72 hours
  This response speed is precisely our core competitiveness in serving global customers.

III. Comparative Testing of Four Optimization Solutions (Key to JZP-6.0SC1 Technical Upgrade)
  To thoroughly solve the problem, we designed four optimization solutions based on the original JZP-6.0SC1 structure for comparative testing:

Test Samples: JZP-6.0SC1 Isolator

  The test samples were JZP-6.0SC1 isolators manufactured by Xi’an Hoan Microwave Co., Ltd. The sample numbers were J24-A0880-(001-004), received on July 24, 2024, with testing commencing the same day. Before the test, the technicians carefully inspected the appearance and structure of the sample: there were no scratches or rust on the surface, all connection parts were securely fastened, the markings were clear, and the overall condition was intact. The sample was packaged as a bare unit and directly installed on the test fixture.

Information during the experiment
1. Sample Information

2. Test Basis/Methods
2.1 Test Basis

                         XAGTCXJ005.02-J24-A0880 Test Entrustment Order.

2.2 Test Methods
2.2.1 Test Items

Table  1 Shock Test Conditions

Test Process

  Before the test began, the technicians first conducted an appearance and structural inspection of the JZP-6.0SC1 isolator samples, confirming no scratches, no corrosion, secure connections, clear markings, and suitability for formal testing. Subsequently, the samples were securely installed on the test bench, the rated load was applied to simulate actual equipment installation status, and acceleration sensors were attached and the system calibrated. During the formal testing phase, a sinusoidal sweep test was first conducted according to the set frequency range, recording the product's vibration transmissibility, resonance frequency, and displacement response curves in real-time to determine if the basic vibration isolation performance met requirements. After completing the basic vibration tests, multi-directional mechanical excitation tests were conducted to verify performance consistency in vertical and horizontal directions, ensuring the product could adapt to complex installation environments and multi-directional vibration inputs. Upon completion of all test items, the samples were again inspected for appearance and structure to compare performance changes before and after the test, assessing their long-term stability and structural reliability. The entire test process was strictly executed according to the predetermined procedure, test equipment operated stably, data acquisition was continuous and complete, with no interruptions or abnormal interference, ensuring the test results were authentic and valid.

Test Results

Key Test Results: Optimal Solution Determination
After systematic testing, we reached a clear conclusion:

  Best Solution: Reduce Rubber Size
  Core Advantages:
  Completely eliminates rubber overflow issue
  Maintains original vibration isolation performance
  Requires no change to overall structural design
  Optimal cost control
  Test results indicate: The JZP-6.0SC1 with optimized rubber size fully meets the 100g shock condition without any overflow phenomenon.

Technical Analysis: Why is this solution most effective?
From an engineering perspective, the reasons for this solution's success include:

  1. Optimized Stress Distribution
  After reducing the rubber size:
  Internal stress concentration is reduced
  Material deformation is more controllable
Edge overflow risk is minimized
  2. Enhanced Dynamic Response
  Under shock load:
  Rubber rebound path is shorter
  Energy absorption is more uniform
  Overall structure is more stable
  3. Balanced Structure and Performance
  Compared to other solutions:
  No weight increase (superior to Solutions 3 & 4)
  No risk from new materials (superior to Solution 2)
  No impact on installation compatibility

Customer Value: What do we bring to global users?

  1. Higher Reliability
  The optimized JZP-6.0SC1 isolator:
  Adapts to extreme shock environments
  Extends equipment service life
  Reduces maintenance costs
  2. Faster Problem Closure
  From problem feedback to solution implementation:
  Extremely short cycle
  Transparent data
  Traceable verification
  3. Enhanced Customization Capability
  We not only solve problems but also provide customers with:
  Customized vibration isolation solutions
  Operating condition matching analysis
  Global technical support

Why Choose Xi’an Hoan Microwave Co., Ltd.?
  In the global vibration isolator market, choosing a reliable supplier is crucial.
  Our core advantages:
  Specializing in wire rope isolator and rubber isolator solutions
  Possessing a complete testing system (Shock/Vibration/Fatigue)
  Rapidly responding to global customer needs
  Extensive experience in military and industrial applications